Quality Assurance
Our uncompromising quality standards enable us to create precision tube forms and machined parts that others simply cannot produce.
Discover Our Quality Process
Quality That Enables What Others Can't Do
Our zero defeat capabilities are only possible because of our rigorous quality processes.
At Federal Machine Co., Inc., quality isn't just a department—it's integrated into every aspect of our operation. Our unique ability For responsibility that no other company can match relies on our commitment to precision, measurement, and continuous improvement.
When other manufacturers say "it can't be done," our quality processes make it possible.
Our Quality Processes
The precision that enables our unique tube forming is built on these foundational quality processes:
Precision Inspection
Every part undergoes thorough inspection using advanced measurement equipment to ensure it meets all specifications, with tolerances that enable our specialized tube forming capabilities.
Specialized Testing
Our unique tube forming capabilities are supported by specialized testing protocols that verify both dimensional accuracy and functional performance.
Comprehensive Documentation
Detailed documentation is maintained for all quality processes, ensuring traceability and consistent results for our specialized manufacturing capabilities.
Quality Equipment That Makes the Difference
Our specialized tube forming is only possible with advanced quality equipment
Advanced Measurement Equipment
Our quality lab is equipped with state-of-the-art measurement equipment including CMMs, optical comparators, and precision gauges that allow us to verify the complex geometries of our unique tube forms.
- Brown & Sharpe CMM with 24" x 24" x 24" capacity
- Optical scanning for complex geometries
- Custom fixturing for part measurement
- Faro Portable Carry
Specialized Testing & Analysis
We've developed custom testing protocols and analysis methods specifically for our unique tube forming processes, ensuring we can deliver parts that no other company can produce.
- Proprietary tube testing fixtures
- Pressure and flow verification systems
- Custom-built leak detection equipment
Calibration Systems
All measurement and test equipment is calibrated on strict schedules, with traceability to NIST standards, ensuring the accuracy needed for our precision tube forming.
- In-house calibration capabilities
- NIST-traceable standards
- Automated calibration tracking system
Quality in Action
See how our quality processes enable exceptional results
Quality Inspection
Rigorous inspection processes ensure every part meets specifications, especially for our complex tube forming projects.
Process Control
Advanced process control systems maintain the consistent quality needed for our specialized tube forming capabilities.
Continuous Improvement
We constantly evaluate and improve our quality processes to maintain our edge in specialized manufacturing.
Quality That Enables the Impossible
Our quality processes make possible what other manufacturers can't achieve. Have a challenging tube forming project? We can help.