Quality Assurance - Federal Machine Co., Inc.

Our Quality Processes

The precision that enables our unique tube forming is built on these foundational quality processes:

Precision Inspection

Every part undergoes thorough inspection using advanced measurement equipment to ensure it meets all specifications, with tolerances that enable our specialized tube forming capabilities.

Process plans for quality before the metal hits the machine

First article and rigorous in-process measurementss

Carefully maintained and calibrated measuring equipment

Cross-section cutting for weld and induction hardening inspection

Comprehensive Documentation

Detailed documentation is maintained for all quality processes, ensuring traceability and consistent results for our specialized manufacturing capabilities.

Quality process planning records

Material certification tracking

First article and process step documentation

Metallurgical reports for cross section micro-hardness inspection

Quality Equipment That Makes the Difference

Our specialized tube forming is only possible with advanced quality equipment

Advanced Measurement Equipment

Our quality lab is equipped with state-of-the-art measurement equipment including CMMs, optical comparators, and precision gauges that allow us to verify the complex geometries of our unique tube forms.

Brown & Sharpe CMM with 24" x 24" x 24" capacity
Optical scanning for complex geometries
Custom fixturing for part measurement
Faro Portable Carry

Specialized Testing & Analysis

We've developed custom testing protocols and analysis methods specifically for our unique tube forming processes, ensuring we can deliver parts that no other company can produce.

Proprietary tube testing fixtures
Pressure and flow verification systems
Custom-built leak detection equipment

Calibration Systems

All measurement and test equipment is calibrated on strict schedules, with traceability to NIST standards, ensuring the accuracy needed for our precision tube forming.